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The equipment is composed of two parts: a round knife-cutting machine and an attached knife-sharpeni...
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READ MOREWhat maintenance should be done on the slitter?
Maintenance of the slitter is the key to ensure the long-term and stable operation of the equipment. Here are some of the main maintenance aspects:
Daily inspection: Before and after work every day, check the equipment for abnormal sounds, vibrations or leaks.
Cleaning: Clean the equipment regularly, especially the blades and guide rollers, to prevent material residue from affecting the slitting quality.
Lubrication: Lubricate the bearings, gears and other moving parts regularly according to the manufacturer's recommendations.
Blade maintenance: The blade is a key component of the slitter and needs to be checked for sharpness regularly and replaced or sharpened when necessary.
Electrical system inspection: Check whether the electrical connection is firm, whether the wires are worn, and whether the control system is working properly.
Fastener inspection: Check all fasteners regularly to ensure that they are not loose to prevent malfunctions in the operation of the equipment.
Hydraulic and pneumatic systems: If the slitter uses a hydraulic or pneumatic system, the oil level, air pressure and leakage need to be checked.
Filter replacement: Regularly replace the hydraulic oil and air filter to keep the system clean and efficient.
Software update: If the slitter is equipped with a control system, the software needs to be updated regularly to take advantage of the latest technology and functions.
Professional maintenance: Regular in-depth inspection and maintenance by professionals to discover and solve potential problems.
What are the latest advances in slitting machine technology research at home and abroad?
The research and development of slitting machine technology is constantly improving. Here are some of the latest technological advances:
High-precision control: Through advanced sensors and control systems, higher slitting accuracy and stability are achieved.
Automation and intelligence: Integrated intelligent control system to achieve automatic adjustment and optimization of the slitting process and reduce manual intervention.
Multifunctional slitting: Develop slitting machines that can handle a variety of materials and widths to improve the flexibility and scope of application of equipment.
Energy-saving technology: Research and apply energy-saving drive systems such as servo motors to reduce energy consumption.
New material application: Use new materials to manufacture blades and guide rollers to improve wear resistance and corrosion resistance.
Remote monitoring and diagnosis: Remote monitoring of equipment status is achieved through Internet of Things technology, and fault diagnosis and maintenance are carried out in a timely manner.
Environmental protection technology: Develop low-noise and low-vibration slitting machines to reduce the impact on the environment.
Modular design: The modular design concept is adopted to facilitate the rapid replacement of components or upgrade of equipment according to different needs.
Human-machine interface: Improve the operating interface to make it more intuitive and user-friendly, and improve operating efficiency.
International cooperation: Strengthen international technical exchanges and cooperation, and share the latest research results and experiences.
What are the special requirements of slitting machines in different application fields?
The special requirements of slitting machines in different application fields vary due to their material characteristics and production needs:
Papermaking industry: High-speed and high-precision slitting is required to meet the needs of high-speed production lines.
Plastic film: The slitting machine is required to handle films of different thicknesses and widths while maintaining the flatness of the material.
Textile industry: The slitting machine needs to be able to handle soft and easily deformed fabrics to avoid damage during the slitting process.
Metal processing: Metal slitting machines need to have high rigidity and high precision to adapt to the hardness and strength of metal materials.
Printing industry: The slitting machine needs to be synchronized with the printing press to achieve accurate color registration and pattern alignment.
Food packaging: In the slitting of food packaging materials, hygiene and safety standards need to be considered to avoid contamination.
Electronic materials: The slitting machine needs to be able to handle thin and brittle electronic materials such as FPC (flexible printed circuit board).
Composite materials: In the slitting of composite materials, the integrity of the material and the bonding between the layers need to be maintained.
Medical materials: The slitting machine needs to meet the strict hygiene and quality standards of the medical industry.
Environmentally friendly materials: When processing recyclable or biodegradable materials, the slitting machine needs to consider the environmental characteristics of the material.